Turnkey Machine Safety Engineering
From first assessment to final verification — one accountable team.
When machinery safety work spans consultancy, physical changes, electrical upgrades and validation, coordinating multiple contractors slows production and creates gaps in compliance evidence. Our turnkey machine safety service gives you a single engineering partner from initial review through to remedial works and post-implementation verification.
How Our Turnkey Process Works
1. Assess
On-site review of the machine as it is operated today: guarding, access, controls, isolation, foreseeable misuse and maintenance tasks. We identify compliance gaps against PUWER and applicable machinery safety standards.
2. Plan
Prioritised remedial scope with clear risk ratings, recommended standards (e.g. EN ISO 12100, EN ISO 13849-1, EN ISO 14118, BS EN 60204-1) and a practical programme that fits your production schedule.
3. Deliver
Mechanical and electrical remedial works, safety control upgrades, guarding modifications and panel changes carried out by our own engineers and panel shop — not subcontracted without oversight.
4. Verify
Functional testing, stop-time measurement where required, safety control validation and documented sign-off so you can demonstrate due diligence to insurers, auditors and the HSE.
Typical Turnkey Projects
- Post-modification safety review and bring-back-to-compliance after line changes
- Guarding and interlocking upgrades on legacy production equipment
- Replacement of obsolete safety relays and contactors with validated modern systems
- Integration of new machinery into existing lines with conformity and PUWER alignment
- Remedial programmes following internal audits, near-miss investigations or external inspection findings
Why Manufacturers Choose Us
- Single point of accountability - Design, build and verification stay with one team
- Derby panel shop - Control panels built, tested and documented in-house with UKCA certification and full drawing packs
- Production-aware delivery - We plan around shifts, shutdown windows and partial line availability
- Evidence you can file - Risk assessments, schematics, test records and traceable panel identification for future maintenance
Start With a Site Visit or Desktop Review
Tell us about the machine, the change that triggered the project, and your target completion date. We will propose a scoped turnkey programme with clear deliverables and no hidden hand-offs.
For more information or if you would like to speak with one of our team please contact us: